Over the years, RediRack has worked with DEYA Brewing Company to design warehouse racking that improves how goods are stored and streamlines day-to-day operations. Our most recent project was required to help meet the demand of this rapidly growing business.

Optimise Racking for your Business

DEYA contacted RediRack in 2020 after expanding into its second warehouse in 2019. They required pallet racking to store pallets of goods and placed an order for adjustable pallet racking along with anti-collapse mesh to protect the wall that separates the chill store.

During the next project in 2021, the focus was on optimising the chill store; they wanted to store hops and freshly brewed beers safely and efficiently. The finished product provided 250 pallet locations, all fully galvanised with anti-collapse mesh and rack end beams.

Since then, they have added to the existing racking and amended the configuration of bays to match their changing needs. Most recently, an expansion of the chill store required a complete overhaul of the racking layout.

Chill Store Pallet Racking RediRack
“The process was very smooth, from the start, Danielle made it easy making sure we had everything in place such as bollards and protection products to maintain compliance. We never had to chase and the whole experience was streamlined and stress free.”
Ben Hatton
Brewery Manager

Make the most of Warehouse Space

The plan for this project was to reconfigure the current racking for the newly expanded chill store and optimise the warehouse to complement the increased production and growth of the business.

DEYA dismantled some of the racking themselves so that the RediRack installation team could hit the ground running and get straight to work reinstalling the new layout.

The final design included runs of racking around the perimeter of the chill store, allowing for bulk storage of kegs in the centre. RediRack installed steel panels in some locations to make shelves within the racking for handpicking smaller items such as boxes of hops.

“The installers were very, very good. We’ve had the same guys a few times, and they are always very hardworking, friendly and interacted well with our teams. Our installation went over by a day due to being a man down due to illness, but they cracked on and completed as much as they could, so when they returned on Monday, there were only finishing touches left, which limited any inconvenience and downtime to us. The guys were great, spot on, would definitely have them back.”
Ben Hatton
Brewery Manager

SEMA Approved Racking Inspections

RediRack are full members of SEMA (Storage Equipment Manufacturers Association), with our installation and inspection teams fully SARI (SEMA Approved Rack Inspector), and SEIRS (Storage Equipment Installers Registration Scheme) registered.

SEMA's logo: RediRack are SEMA Full Members, having SEIRS Approved pallet racking Installers

Benefits of Pallet Racking from RediRack

RediRack pallet racking is designed to be fully adjustable and change with the changing needs of a business.

DEYA made the most of this and also used the opportunity to make the most of their manual handling equipment by optimising a reach truck to work in the chill store, and due to its more compact size, compared to the counterbalance, it has allowed them more space for storage of stock.

Since the re-installation, DEYA has experienced improved day-to-day workflow within the warehouse due to everything being nicely organised and laid out, especially in terms of picking stock.

“We have quite a lot of different brands of beer, and to be able to pick all of the different brands smoothly and in a nice flow, we need that extra space and improved layout. Everything is just a little more organised, and the warehouse is easier to manoeuvre. That’s the biggest benefit, really."
Ben Hatton
Brewery Manager
DEYA Brewery Hops Storage in chill store on Pallet Racking from RediRack

A Racking Supplier you can Trust

As a concept-to-completion supplier, RediRack manufactures, designs, installs, and inspects to SEMA standards. As the manufacturer, we know our product better than anyone else and can provide quick and knowledgeable customer service.

Ben at DEYA said,Communication, reliability of service, and quality of service are spot on. RediRack always communicated changes in legislation during our annual inspections and always provided drawings as standard, which helped organise and plan the layout for our next phase. There is nothing negative I could say.”

About DEYA Brewery

You can sample a pint of DEYA’s famous pale ale, Steady Rolling Man, at their on-site Taprooms, ‘The Swamp’ or ‘The Tappy’, where you might catch a glimpse of the magic being made!

Check out their website for upcoming events and to purchase products online.

Warehouse Racking Company - Redirack
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