Push Back Pallet Racking
RediRack specialise in the design, supply & installation of push back pallet racking systems. Get your free pallet racking quote today.
Looking to maximise storage density in your warehouse or distribution facility? Push back pallet racking is the ideal solution. This form of pallet racking allows for multiple pallets to be stored in deep lanes, typically from 2 to 6 pallets deep. These racking systems carry all the benefits of drive-in racking, but allows for higher throughput and increased stock accessibility.
How Does Push Back Racking Work?
Push back pallet racking is a pallet storage system used in warehouses and distribution centres to increase storage density and maximise the use of space.
As with drive-in racking, push back racking systems operate on a First-In, Last-Out (FILO) operation. This means that the last pallet loaded onto a lane will be the first pallet to be unloaded when required.
Here’s how it works: products are stored on platforms that are mounted on a slope and are retrieved from the front of the system. When a pallet is loaded, installed rollers or carts enable the loaded pallet to “push” the existing pallets further back. Once a pallet has been retrieved, the pallets behind them then move forwards to the front of the lane via gravity.
This type of retrieval system is suitable for the storage of bulk products of non-perishables, and freezer environments and allows for faster stock accessibility. Conventional forklift trucks can be utilised here, with the only requirement being tiltable forks/masts.
Overall, Push-back pallet racking is a storage system that uses gravity and a cart-based design to efficiently store multiple pallets in deep lanes. It’s a valuable option for organisations looking to maximise their warehouse storage space.
Types of Push Back Pallet Racking Systems
Cart Push Back Pallet Racking
In a cart push back racking system, the movement is controlled by the forklift operator. Each pallet sits on a cart, and when a new pallet is loaded, it “pushes” the previous one back into the lane. As pallets are retrieved, the remaining carts roll forward to the pick-face using gravity. This design offers smoother product handling and is well-suited to high-density storage where faster stock access is required.
Roller Push Back Pallet Racking
In a roller push back racking system, the movement is assisted by magnetic speed controllers to decelerate the pallets. When a pallet is loaded, it pushes the existing pallets back. As pallets are retrieved, gravity moves the remaining pallets forward to the pick face. This system provides high-density storage with enhanced efficiency, making it ideal for bulk goods and fast-moving inventory.
Why Choose Push Back Warehouse Racking?
There are countless reasons to select our modern, innovative pallet racking solutions, but here are just a few of the key benefits to your business:
✅ Adjustable Designs: This type of racking is also relatively easy to expand to accommodate changing business storage needs.
✅ Enhanced Space Utilisation: This type of racking can make better use of available floor space by reducing the number of aisles required, and also reduces the need for lane retrieval for forklift trucks.
✅ Greater Accessibility: Because every lane can be loaded and unloaded from the front, this eliminates the need for forklifts to enter the rack. This allows for direct access to each SKU, meaning greater stock accessibility when compared to drive-in racking.
✅ Faster Stock Unloading: By ensuring all SKUs can be accessed via the front, this type of racking facilitates faster loading and unloading.
✅ Ideal for Bulk Items: By operating on a FILO basis, this system is ideal for non-perishables, cold stores and large volume SKUs.
Key Features
Aisle Width: Dependent Upon Truck Type
80% Space Utilisation
Pallet Selectivity Reduced - (compared to Wide/Narrow Aisle)
Pallet Selectivity Increased - (compared to Drive-In)
High Throughput Speeds
Standard Forklift Trucks
Push Back Pallet Racking Manufacturers
When a pallet is loaded, the rollers/carts enable the loading pallet to push the existing pallets further back. when a pallet is retrieved, gravity enables the remaining pallets to move forward. In a roller push back system, the movement is assisted by magnetic speed controllers to decelerate the pallets. In a cart pushback system, the movement is controlled by the forklift operator.
Our experienced team at RediRack have the design and manufacturing capabilities to meet your exact storage needs. From wide-aisle pallet racking right through to very narrow aisle pallet racking systems, our engineers will guide you through the entire process.
Our full range is manufactured in the UK in accordance with the SEMA (Storage Equipment Manufacturers Association) Code of Practice for the Design of Adjustable Pallet Racking and can also be offered as a design conforming to BS EN 15512:2020.
To find out more contact us on 01543 279543, Email: sales@redirack.co.uk
Why Choose RediRack
- Full SEMA Membership: As full manufacturing members of SEMA and with over 50 years of experience, RediRack is the trusted name in warehouse storage solutions in the UK.
- End-to-end Services: From the initial site survey right through to installation and ongoing maintenance, our in-house teams manage everything.
- Industry Compliance: As proud members of SEMA, with SEIRS-certified installers, we only provide the highest-quality pallet racking systems built to the strictest safety standards.
- Cutting-edge Manufacturing: Our advanced production facility in Cannock is fitted with the latest technology. We’re not just racking installers, we’re manufacturers of premium heavy duty racking solutions.
- Robust & Durable Systems: By manufacturing our own racking under strict quality controls, we guarantee long-term performance and reliability for all systems we install.
- 100% Bespoke Solutions: Our systems are customised to the needs of our clients. We can adapt to specific warehouse operations and tailor our racking to support your products’ unique weight and access requirements.
Our Process:
We design a solution and offer a competitive price.
Contact us for a site visit or request a quotation.
Our range is manufactured in the UK and installed by our in-house SEIRS (Storage Equipment Installers Registration Scheme) installation teams.
RediRack are full members of SEMA (Storage Equipment Manufacturers Association), with our racking installation and inspection teams fully SARI (SEMA Approved Rack Inspector), and SEIRS (Storage Equipment Installers Registration Scheme) registered.
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Bettys Lane, Norton canes,
Cannock, Staffordshire,
WS11 9NZ